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Product Details:
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| Material: | 100% Virgin Tungsten Carbide | Type: | Machining Services |
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| Size: | OEM Accepted | Application: | For Steel Pipes Surface Cutting |
| Product Name: | Tungsten Inserts | Sample: | Available |
Description
Tungsten carbide threading inserts are cutting tools used to form threads on the inner or outer surface of a hole. They consist of a tungsten carbide body with a specially-shaped cutting edge. They are often used in high-production applications where a higher degree of accuracy is required than what is achievable when using standard taps and dies. They are also used in situations where the material is too hard or too soft for cutting with a standard tap or die. They come in a variety of shapes and sizes depending on the application. In general, they are more expensive than standard taps and dies, but the cost is often outweighed by their superior accuracy and longer lifespan. Tungsten carbide threading inserts can also be re-sharpened multiple times, making them a cost-effective solution for long-term operations.
Product Features
Strength and Durability: Tungsten carbide threading inserts are incredibly strong and durable, making them ideal for use in high-performance cutting tools. They can withstand high temperatures and pressures and can cut through hard materials.
Precision: Tungsten carbide inserts are designed to produce threads with a high degree of accuracy and precision. This makes them ideal for producing precise components with consistent threading.
Heat Resistance: Tungsten carbide inserts can withstand high temperatures, making them suitable for use in applications where heat is a factor.
Versatility: Tungsten carbide threading inserts can be used in a variety of machining applications such as drilling, threading, and reaming. This makes them very versatile and suitable for a variety of applications.
Materials
The selection of thread cutting insert materials varies depending on the workpiece material to achieve better cutting performance.
Some optional Carbide Grade:
| Metal Grade | performance and use |
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MC1 |
MC1 exhibits exceptional matrix red hardness and remarkable toughness, making it ideally suited for processing with high-efficiency threading machines. Furthermore, it is perfectly compatible with the threading requirements of oil pipes, casings, and couplings that belong to medium steel grades and secondary high steel grades, encompassing materials like J55, K55, N80, L80. |
| MC2 |
MC2 boasts high matrix strength, excellent red hardness, and good impact resistance. It is suitable for high-efficiency threading machine processing of medium to high steel grade oil pipes, casings, and coupling threads, such as N80 and P110. |
| MC3 |
MC3 boasts good overall mechanical properties in its matrix, along with stable cutting performance. It is suitable for high-efficiency threading machine processing of oil pipes, casings, and coupling threads that belong to low, medium, and secondary high steel grades, such as H40, J55, M65, C75, N80, and similar specifications. |
| P35 |
P35 utilizes a matrix with high strength and excellent red hardness, making it suitable for processing the threads of drill pipes, oil drilling collars, sucker rods, and other related equipment. |
| YT15 |
Depending on the specific application, it can be coated or uncoated, and possesses good red hardness and toughness. It is suitable for use in the manufacturing of specialized chip breakers for thread cutting combs and other cutting tools. |
| S Material |
Exhibits excellent wear resistance and high-temperature red hardness, making it suitable for the internal threading of medium to high alloy steels. |
| Name | Description | Features | Application Areas |
| ISO | ISO Metric Full Profile Thread Insert is a tool with a complete thread profile, designed to meet ISO Metric thread standards. |
Complying with ISO standards ensures that the processed threads have uniform size and precision, and the full-profile design improves processing efficiency. Made of high-quality materials, with high hardness and wear resistance
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| W | Threads specially designed for pipe connections | The tooth angle of Whitworth thread is 55°, which is different from many other thread standards. The rounded top and bottom of the thread can reduce the wear of the thread tool on the top and improve its fatigue resistance. |
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| TR | 30° Trapezoidal thread | Trapezoidal thread refers to a metric trapezoidal thread with a tooth angle of 30°.Trapezoidal threads are mainly used for transmission, have high strength and rigidity requirements, are not easy to loosen, and have high transmission efficiency. |
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| ACME | ACME trapezoidal thread cutter is a tool specially designed for processing ACME trapezoidal threads, with specific angle and shape design. |
The ACME thread usually has a tooth angle of 29° (there are other angles such as 30°, but 29° is the most common), and the tooth profile is trapezoidal, wider at the bottom and narrower at the top.
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| UNJ | UNJ thread is a mechanical thread with high strength and durability, especially suitable for applications requiring high strength and reliable connection. |
High strength: Compared with cUNJ threads have higher strength. The external thread bottom of UNJ threads is in an arc shape. This design helps to reduce stress concentration and increase the fatigue life of the threads.
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| NPT | The NPT thread has a tooth angle of 60° and a taper of 1:16. |
NPT threads can provide reliable sealing performance. NPT threads comply with the US National Pipe Thread Standard (ANSI/ASME B1.20.1, etc.) and have good versatility and interchangeability.
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| NPTF | NPTF thread is a thread standard for pipe connections developed by the American National Standards Institute (ANSI), mainly used in North America. |
Sharp tooth shape and short root: higher connection stability and security. NPTF thread has good self-locking performance, can provide greater load-bearing capacity, high tooth shape accuracy, and can prevent leakage without sealing medium.
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With over 30 years of experience, Minjiang is an industry leader in advanced manufacturing technology. We use only the most cutting-edge technology and sustainable materials to create products and services that exceed customer expectations. Our experienced professionals provide specialized solutions that are tailored to each customer's individual needs, ensuring satisfaction with every purchase. Plus, our competitive prices and fast delivery ensure that you'll get the best bang for your buck. And, with our hassle-free return policy, you can rest assured that your satisfaction is guaranteed. With these advantages, Minjiang is the perfect partner for any business.
Representative Product Lines
A: Yes, we often make customized products.
2. Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.
3. Q: What is the best way to contact you?
A: You can contact us by email, telephone, or online chat.
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